Customers have complained that the sodas in the bottles contain less than the advertised sixteen ounces. The employees at the company have measured the amount of soda contained in each bottle. There are thirty bottles that have been pulled from the shelves. The manager of the company would like to have a detailed report on the possible causes, if any, for the shortage in the amount of soda or if the claim is not supported explain how to mitigate the issue in the future.
Blending, grinding, pressing and bagging processes require precise control to help enforce the stringent ingredients, processing and quality levels demanded by both ABN and its customer base. The company recently reviewed its network capabilities and automation products at its Bury St Edmunds plant.
The review highlighted that equipment was beginning to show its age — both in terms of performance and obsolescence — and was in need of upgrade and replacement. Challenge The primary challenge faced by Datastor Systems was the development of an efficient and effective migration strategy, which encompassed the phasing of the old system over to the new infrastructure — without too much disruption on the daily production operations at ABN.
This meant that the old and new system had to overlap and operate in tandem before the final switchover. A robust and effective migration solution had to be deployed. With obsolescence and migration becoming more commonplace as Datastor case study stats probabilitiy solutions undergo constant evolution, Rockwell Automation already had in place a migration solution that has been successfully deployed in multiple industries and countries across the world.
This meant that a lot of the hard work could be removed from the project, with just the application-specific demands creating the actual unique challenges. Over the years the system successfully provided the control required for the manufacturing processes, but like many older automation products, the PLC-5 was heading for obsolescence, with the possibility of putting ABN at risk in terms of hardware failure.
The completion of this analysis highlighted the need for a new solution and it was at this stage that we spoke with Rockwell Automation and discussed its Logix system and its PLC-5 migration tools. As a result, it provided a cost saving to the client. You can use the existing swing arm with terminal wiring and use push plugs into new backplane.
The Connected Enterprisean approach manufacturers are adopting to leverage the use of connected machines, supply chains and customers, allows them to establish manufacturing processes that are data and information rich, supported, secure and future-ready for market demands.
Ultimately, a Connected Enterprise approach for manufacturers and their suppliers will create a more competitive, innovative enterprise that can deliver insights to improve productivity, sustainability and economic performance through faster time to market, lower total cost of ownership, improved asset utilisation and enterprise risk management.
Other benefits of access to real-time, contextualised information, include minimized downtime, improved technology and process optimisation, greater workforce efficiency and smarter expenditure. Results The Rockwell Automation migration solution saves time and is inherently less prone to the risk associated with a full rewire, such as wrong connections.
ABN has asked us to provide remote support at all ABN sites thanks to these new networks and we have given them the ability to have their own remote access. Using graphical screens, we can provide diagnostics from the communications level right down to the hardware.
The new network and controllers are giving us really clear levels of visibility into our processes and infrastructure. The future upgrade path is also less complicated and more straightforward due to the use of open protocols.
Remote access for both ourselves and Datastor will also deliver many benefits in terms of reduced costs and downtimes.
The whole integrated approach will help us to maintain our quality and control levels so we can keep our customers happy. The Rockwell Automation solution was not the cheapest option available, but in the long term there is a definite cost advantage in terms of OEE, asset utilization and overall life costs.
We were fortunate that ABN had prior experience of Rockwell Automation products and understood that the initial cost of an installation does not reflect the whole life cost and the fact that ABN has stuck with Rockwell Automation justifies our selection of the hardware for this project.This is a long and continually growing list of HTML based case-studies.
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Case Study for DataStor Background DataStor, a data storage device and media manufacturer, produces a compact hard drive called DS, which stores 1GB of data - Datastor Case Study - Stats Probabilitiy and Binomials introduction.
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